Music is the universal language

“Glory to God in the highest heaven, and on earth peace to those on whom his favor rests.”  - Luke 2:14

Error message

  • Deprecated function: strpos(): Passing null to parameter #1 ($haystack) of type string is deprecated in drupal_strip_dangerous_protocols() (line 1458 of includes/common.inc).
  • Deprecated function: strpos(): Passing null to parameter #1 ($haystack) of type string is deprecated in drupal_strip_dangerous_protocols() (line 1458 of includes/common.inc).
  • Deprecated function: strpos(): Passing null to parameter #1 ($haystack) of type string is deprecated in drupal_strip_dangerous_protocols() (line 1458 of includes/common.inc).
  • Deprecated function: strpos(): Passing null to parameter #1 ($haystack) of type string is deprecated in drupal_strip_dangerous_protocols() (line 1458 of includes/common.inc).
  • Deprecated function: strpos(): Passing null to parameter #1 ($haystack) of type string is deprecated in drupal_strip_dangerous_protocols() (line 1458 of includes/common.inc).
  • Deprecated function: strpos(): Passing null to parameter #1 ($haystack) of type string is deprecated in drupal_strip_dangerous_protocols() (line 1458 of includes/common.inc).

Lutherie - the making of guitars

Axes Follow Me

Wilson Burnham Guitars - Thu, 08/20/2026 - 16:50

I stopped collecting axes about 15 years when I realized that I had more axes than I could use. If I were a large guy I suppose I could swing an axe in each hand, but I am not Paul Bunyan, though my father was, he could swing a double bitted axe with each hand and run chainsaw while holding it in his mouth. 

There is a quiver of axes in my shop, here's a short list: my grandfather's Kelly double bitted axe that he used back in the 1930's and 1940's when he was a logger; my father-in-law's double bitted axe he had made for him by a blacksmith back in the early 1930's when he was cutting wood for mine tunnels in Colorado; and my Collins boy axe that my father bought for me when I was ten years old. There are more axes in the quiver, but I want to talk about how axes find me now that I don't look for them.

My wife and I are renovating a 110 plus year old adobe house, everyday we work on it I am thankful that I was a professional carpenter and a historic preservation carpenter. I love to work on old houses, I always learn a trick or technique from those old carpenters that originally built the houses.

After we removed the ceiling latillas and the dirt that covered them, I put down a tongue and groove boards over the vigas and while I was doing that I noticed something sitting on the adobe wall just next to a roof rafter. It was a single bit axe head. In the next rafter bay there was a shingling hatchet.


The two axe heads.

I took these downstairs and showed them to my wife, she proceeded to laugh and said, "I guess axes just follow you around! They always find you!"



The shingling axe/hatchet had its hammer claws broken off at some point in its career.




As you can see the hatchet is a True Temper Flint Edge brand...



...that was once the property of the Union Pacific Railroad. Notice the "UP" marks. This hatchet might have been used for trimming and working on railroad ties, it really isn't a shingling hatchet. Our house was built during the decade that the Las Trampas Lumber Company was logging the ponderosa forests that surround us. Most of the trees were hacked into railroad ties and floated down the Rio Santa Barbara to the Rio Grande to Albuquerque. It is said that over 1 million ties were floated down from the Santa Barbara drainage to Albuquerque. The Union Pacific Railroad employed many men from Northern New Mexico before World War II, maybe someone who lived in the house may have worked for the UP.



The single bit axe head is in great shape, a few dings and dents from use, but it wasn't abused.  From what little research I have done on the Internet, apparently the "P" means it was made by the Marion Toolworks. I haven't weighed the head yet, it is probably close to 2.75 pounds.

Finding the single bit head means that I now three smaller axe heads to helve! I might ask a blacksmith friend if he wants the hatchet for use in his blacksmithing demonstrations. I might grind the hammer head on the hatchet a bit, maybe reshape the bit also, but that means I would have to make time to do that. Right now I have a house to work on and a classical guitar to finish!

Now, get out into your shop and make something!  



New Substack Post - In Search of the Best Finish for a Classical Guitar: Revisted and Revised

Wilson Burnham Guitars - Fri, 07/03/2026 - 15:55
Varnishing, is really time consuming, taking almost as long as it takes to build a guitar…

Antonio Marin, master guitar maker, Granada, Spain.


I posted a new to read Substack, this afternoon, revisiting my search for the best finish for a classical guitar!

The above photo is of a requinto that I made this year!

Walnut Handle for a Fretsaw

Wilson Burnham Guitars - Thu, 06/25/2026 - 14:56

A very long time ago, when I first started making musical instruments, I bought a Deer brand, made in Germany fretsaw from the now defunct Luthiers Mercantile Incorporated, to saw fret slots in the fret boards of the mountain dulcimers I was making at the time. The saw had a "gent's saw" handle on it and I didn't like the handle, it wasn't very ergonomic. Aldren Watson had a plan for an open handle in his book, Hand Tools, and I like the look of it. I took a piece of black walnut that a local sawyer gave me and I fitted a handle to that saw. The saw was easier to use with a new handle. I still own that saw.

I do own a very expensive, custom made fretsaw that works well, though I have to reset and sharpen it after cutting slots in just two ebony fretboards. The saw is a little too heavy for my taste and the handle is hung a little too low, when I deepen the 13th through 19th frets on a classical guitar, the lower part of the handle hits the side of the guitar. That is not a good thing. I have thought about re-handling that saw, but I won't because I know if I do re-handle it,  it will lose much of its resale value.
 


There is a luthier supply company that sells fretsaws that are made in Sheffield, England. 

The saws aren't sharp upon arrival and I have to give the teeth more set so they will cut proper sized kerf required for the fretwire I use. And the saw blade is backwards, the teeth cut on the pull stroke, but they are not filed and shaped like a Japanese saw. I was always told by old time carpenters that that fancy bit of folded brass on the saw's back is supposed to help keep the saw cutting straight, and they said there was no need for a Westerner to cut on the pull stroke.


I took one of the saws and dismantled it. After looking it over, for the price a person has to pay for these saws one would think the fit and finish would be better, and the blade be of better steel.




I downloaded a template from the Blackburn Tool website...



...and glued it to a piece of quarter sawn walnut and cut out the handle. I didn't take more photos of the carving/shaping process, I am in the middle of renovating an early 20th century adobe house, meaning that I am the carpenter that is doing all the work. I don't have much time for side work these days, I had to put guitar building on hold.



I shortened the brass back bar and trimmed the saw blade, which it hindsight I didn't have to do. Next time I do this I will leave the saw blade saw and then do some tricky ripsawing on the handle to make the blade fit. 


A Lie-Nielsen dovetail saw has the right set for the slot, the fretsaw blade fit perfectly.



The completed saw handle mounted on the saw with split nuts. Please note that the saw's teeth are properly oriented to cut on the push stroke. 


When I have time, I will buy a 16 tpi gent's saw from Tools For Woodworking, cut off the stiff back and handle and make a new handle useing the same saw handle template. I will also drill holes in the saw so I can use the same kind of depth stop that is on the original saw. If you are still reading this post, I may end up putting this saw on eBay, stay tuned for that annoucement!
 

If you have any question and you want an answer, please send it to me at highcountrylutherie@gmail.com

If you put the question in comments, I won't answer it. Thanks!

New Substack - Building a Guitar Without Instructions

Wilson Burnham Guitars - Sun, 05/03/2026 - 12:17

Check out my latest Substack post!

New steel string acoustic guitars in progress, will be available for sale by the beginning of summer!

Stayed tuned for updates!








56 years 8 months ago

56 years 8 months ago

56 years 8 months ago

56 years 8 months ago

56 years 8 months ago

56 years 8 months ago
Subscribe to Norse Guitar aggregator - Lutherie - the making of guitars